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JEFF BUSSEY

JEFF BUSSEY

Concrete Wall System

Concrete Wall Technology

Concrete strength.
Permanent protection.

This wall system combines interlocking permanent PVC formwork with steel reinforcement and poured concrete. The result is a structural concrete wall enclosed within a durable polymer surface that remains permanently in place.

Wall System / Section View
01 PVC Formwork
02 Rebar + Concrete
03 Permanent Shell
01 / The System

How the
system works.

Modular components establish the wall geometry first. Reinforcing steel and concrete then transform that lightweight assembly into a permanent structural wall.
01

Interlocking Formwork

Hollow, modular PVC components slide and lock together on site, establishing the exterior shell and geometry of the wall before concrete placement.

02

Reinforcement + Pour

Steel reinforcing bar is installed inside the hollow PVC cavity. Concrete is then poured into the assembled wall, creating the structural core.

03

Permanent Shell

The PVC formwork remains permanently in place, creating a finished outer surface designed to resist moisture, mold, insects, and routine environmental exposure.

02 / Performance

Built differently.
Built to endure.

The system combines fast modular construction with the mass and structural performance of reinforced concrete and a permanent protective outer skin.
Speed

Faster Assembly

Modular wall components can be assembled rapidly, reducing the amount of traditional formwork and accelerating enclosure of the building shell.

Durability

Concrete Strength

Reinforced concrete forms the structural core. When properly engineered for the application, the system can provide substantial resistance to high winds, seismic forces, and severe weather.

Low Maintenance

Permanent Finish

The polymer surface remains after the pour and provides a durable, easy-to-clean exterior layer that does not require removal like conventional concrete formwork.

The Composite Assembly

Three components.
One integrated wall.

The permanent formwork defines the wall, the steel controls reinforcement, and the concrete creates structural mass. Together, they operate as an integrated building system rather than separate construction phases.

PVC Form
Steel Rebar
Concrete Core
Technical References

Learn more about the system.